Orthopedic Braces & Support, Casting & Splints Market to Hit US$ 9.20 Billion by 2033 at 6.4% CAGR, Led by North America With 38% Share and Key Players Össur, DJO & Bauerfeind

The Global Orthopedic Braces & Support, Casting & Splints Market reached US$ 5.20 billion in 2024 and is projected to reach US$ 9.20 billion by 2033, expanding at a CAGR of 6.4% during the forecast period 2025-2033. Growth is supported by rising incidences of musculoskeletal disorders, increasing orthopedic surgeries, and a growing preference for non-invasive treatment options. The market continues to gain momentum as technological advancements enhance product comfort, durability, and biomechanical performance.

Orthopedic braces, supports, casts, and splints play a vital role in injury recovery, post-surgical rehabilitation, and long-term management of chronic conditions. These devices help stabilize joints, reduce pain, improve mobility, and ensure proper healing of fractures and soft tissue injuries. Demand is also increasing due to an aging population, higher rates of sports-related injuries, and expanding access to advanced orthopedic care in emerging markets. Additionally, the shift toward home-based treatment and self-care solutions is driving adoption of user-friendly, lightweight, and customizable orthopedic products worldwide.

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Orthopedic Braces & Support, Casting & Splints Market refers to the industry that provides devices used to stabilize, protect, and support bones, joints, and soft tissues during injury treatment, rehabilitation, and post-surgical recovery.

Key Developments

United States
✅ August 2025: U.S. orthopedic device manufacturers introduced lightweight, breathable brace materials engineered to enhance mobility and reduce skin irritation for sports injury patients.

✅ June 2025: American hospitals expanded adoption of 3D-printed casting solutions, offering customized immobilization for fractures with faster application and improved patient comfort.

✅ March 2025: U.S. sports medicine clinics began implementing sensor-enabled orthopedic braces that track joint movement and rehabilitation progress through mobile applications.

Japan
✅ September 2025: Japanese medical device companies launched ultra-light carbon composite braces designed for elderly patients requiring long-term joint stabilization.

✅ June 2025: Japan's rehabilitation centers adopted smart splinting systems equipped with real-time pressure monitoring to prevent complications during immobilization therapy.

✅ February 2025: Research institutes in Japan developed advanced polymer-based orthopedic casting materials that offer faster drying times and improved fracture stability.

Mergers & Acquisitions

United States
✅ April 2025: A U.S. orthopedic solutions company acquired a 3D medical printing startup to enhance its personalized casting and splinting capabilities.

Japan
✅ March 2025: A Japanese orthopedic device manufacturer entered a strategic partnership with a domestic biomechanical engineering firm to co-develop next-generation joint support braces.

✅ January 2025: A Japan-based rehabilitation technology provider collaborated with a U.S. orthopedic brand to expand smart brace technologies into international clinical markets.

Key Players:
3M Company | Alcare Co., Ltd. | Bauerfeind AG | Bird & Cronin, Inc. | Breg, Inc. | BSN Medical | DeRoyal Industries, Inc. | DJO Finance LLC | medi GmbH & Co. KG | Össur hf | Others

Key Highlights :
• Össur hf - Holds 18.4% share, driven by its strong bracing & support portfolio, advanced injury-management solutions, and global distribution strength.

• DJO Finance LLC - Accounts for 16.7% share, supported by its extensive orthopedic bracing systems, rehabilitation devices, and continuous product innovation.

• Bauerfeind AG - Maintains 14.3% share, propelled by premium orthopedic supports, compression products, and strong presence in Europe and North America.

• BSN Medical - Holds 12.1% share, backed by leadership in casting materials, splints, and therapeutic orthopedic solutions.

• 3M Company - Contributes 10.6% share, driven by its high-quality casting tapes, splinting systems, and advanced immobilization materials.

• Breg, Inc. - Holds 8.9% share, supported by sports rehabilitation braces, post-operative supports, and dealer-focused expansion.

• medi GmbH & Co. KG - Accounts for 6.8% share, fueled by orthopedic supports, compression technologies, and rehabilitation equipment.

• DeRoyal Industries, Inc. - Holds 4.7% share, benefiting from its custom bracing solutions, splinting materials, and integrated healthcare manufacturing systems.

• Alcare Co., Ltd. - Maintains 3.2% share, driven by its orthopedic fixation materials, casting products, and Japanese market leadership.

• Bird & Cronin, Inc. - Contributes 2.3% share, supported by soft braces, immobilizers, and a strong presence in the U.S. rehabilitation supplies market.

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Market Drivers

• Rising prevalence of musculoskeletal disorders, fractures, sprains, and sports-related injuries is increasing the demand for braces, supports, casts, and splints across all age groups.

• Growing geriatric population with higher susceptibility to orthopedic conditions such as osteoporosis and degenerative joint diseases is boosting product consumption.

• Increasing participation in sports, fitness, and recreational activities is driving demand for specialized orthopedic support products for injury prevention and recovery.

• Advancements in materials such as lightweight composites, breathable fabrics, and customizable 3D-printed splints are improving patient comfort and accelerating market adoption.

• Expansion of post-operative rehabilitation programs is increasing the use of braces and supports to enhance mobility and reduce recovery time.

• Rising healthcare infrastructure investments and growing awareness regarding non-invasive treatment options further support market growth.

Industry Developments

• September 2025 (US): Manufacturers introduced next-generation knee and ankle braces designed with smart pressure-adjustment systems for optimized rehabilitation support.

• July 2025 (Germany): Orthopedic companies launched eco-friendly casting materials made from reinforced bio-based polymers to improve patient safety and sustainability.

• May 2025 (Japan): Hospitals incorporated 3D-printed custom splints, reducing immobilization time and improving patient-specific fit and comfort.

• March 2025 (UK): Healthcare providers adopted advanced lightweight carbon fiber braces for post-surgical stabilization and long-term orthopedic support.

Regional Insights

• North America: US$ 2.9 billion with 38 percent share. Growth is supported by "high incidence of orthopedic injuries, strong adoption of advanced rehabilitation technologies, and well-developed healthcare facilities offering customized orthopedic solutions."

• Europe: US$ 2.1 billion with 28 percent share. Expansion is driven by "large elderly population, strong presence of orthopedic device manufacturers, and increasing utilization of innovative casting and splint materials in clinical care."

• Asia Pacific: US$ 1.9 billion with 25 percent share. Growth is fueled by "rising sports injury cases, expanding healthcare access, and rapid adoption of cost-effective braces and splints across emerging economies."

• Latin America: US$ 0.5 billion with 6 percent share. Demand is rising due to "growing incidence of trauma injuries, improving orthopedic treatment infrastructure, and increased availability of affordable support braces."

• Middle East and Africa: US$ 0.3 billion with 3 percent share. Growth is supported by "rising road traffic injuries, improving hospital orthopedic departments, and growing awareness of non-invasive treatment methods for musculoskeletal conditions."

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Key Segments

➥ By Product Type
Knee braces and supports dominate the segment due to high usage in sports injuries, osteoarthritis management, and post-surgical rehabilitation. Facial braces & supports are used for trauma correction and post-operative stabilization. Hand & wrist braces and supports see strong adoption in carpal tunnel, sprains, and repetitive strain injuries. Elbow braces and supports support injury recovery and motion restriction in athletes. Shoulder braces and supports assist in rotator cuff injuries and instability conditions. Back, hip, and spine braces and supports are widely used in chronic pain, scoliosis, and post-operative care. Foot walkers and orthoses provide mobility support during rehabilitation, while ankle braces and supports are extensively used in sports and preventive care.

➥ By Type
Soft & elastic braces and supports lead adoption due to comfort, flexibility, and suitability for preventive and mild injury applications. Hard braces and supports are preferred when rigid stabilization is required, especially in fractures and post-operative care. Hinged braces and supports provide controlled movement, making them ideal for ligament injuries and rehabilitation programs.

➥ By Application
Osteoarthritis applications drive major demand as braces help reduce pain and improve joint function. Ligament injury treatments use braces for stability and controlled mobility during recovery. Preventive care braces are widely adopted among athletes to reduce injury risk. Compression therapy braces support swelling reduction and circulation improvement. Post-operative rehabilitation braces ensure immobilization or guided movement to support healing, while other applications cover general orthopedic support needs.

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